Analysis on the application and development trend of Yuchang CYCJET UV high-resolution inkjet printer in the galvanized sheet industry

2025-03-21source:access:44

一、Technical advantages of CYCJET UV high-resolution inkjet printer and its adaptability to the galvanized sheet industry

1. High resolution and complex identification requirements

CYCJET UV inkjet printer uses a piezoelectric nozzle with a resolution of more than 600 DPI. It can print clear text, QR codes and complex patterns on the surface of galvanized sheets, meeting the needs of the automotive, home appliance and other industries for high-precision identification512. For example, in automobile manufacturing, ultra-wide galvanized sheets (such as Hegang 0.8×1890mm galvanized sheets) are used for "integrated molding" of body exterior coverings. CYCJET UV inkjet printer can accurately print batch numbers or QR codes, supporting full life cycle traceability.

2. Fast curing and wear resistance

Yuchang UV ink is instantly cured by ultraviolet rays to form wear-resistant and corrosion-resistant logos, which are suitable for long-term use of galvanized sheets in complex environments such as humidity and high temperature. Compared with traditional ink jet coding, the wear resistance of CYCJET UV coding can be improved by more than 50%, which is especially suitable for outdoor scenes such as building materials and agricultural facilities.

3. Multi-material adaptability

The surface of galvanized sheets is often covered with zinc layer. Yuchang inkjet coding machine can achieve stable printing on smooth or rough galvanized sheet surfaces through high adhesion ink and gradient adhesion process. For example, the DX51D+Z-JD home appliance galvanized sheet of Jingang Holdings has significantly improved the corrosion resistance of the logo through surface pretreatment and zinc layer control process, combined with CYCJET UV coding technology.

二、Main application scenarios of the galvanized sheet industry

1. Automobile manufacturing

In the "integrated molding" process of large exterior covers of high-end automobiles (such as front hoods and doors), Yuchang UV inkjet printers are used to print unique traceability codes to avoid the problem of logo breakage caused by traditional welding and splicing.

The logo of the galvanized shell of new energy vehicle batteries needs to be resistant to high temperature and corrosion. The CYCJET UV inkjet printer meets such requirements through special ink formulas.

2. Home appliances and electronics industry

Home appliance galvanized sheets (such as refrigerators and washing machine inner drums) need to be printed with brand LOGO, specification parameters and other information. CYCJET UV inkjet coding machines support color logos to enhance the beauty of products while meeting anti-counterfeiting and traceability requirements.

The surface of the metal galvanized sheet of the electronic component housing is smooth, and traditional inkjet printing is easy to fall off, while the high adhesion ink of the UV inkjet printer ensures long-term clarity.

3. Building and industrial sheets

When galvanized sheets are used for building roofs and curtain walls, the weather-resistant logo printed by the UV inkjet printer can withstand the sun and rain, and support durability requirements of more than 10 years.

The batch identification of industrial pipes and metal sheets is managed automatically through CYCJET UV inkjet coding, reducing the cost of manual labeling.

三、 Challenges and solutions faced by the industry

1. Surface treatment and ink adhesion

The zinc layer on the surface of the galvanized sheet may cause the ink to not adhere firmly. Solutions include optimizing the ink formula (such as adding nanomaterials to enhance adhesion) and pretreatment processes (such as laser cleaning the surface).

Jingang Holdings uses a gradient zinc layer adhesion process to control the coating thickness deviation within ±1.5g/㎡, significantly improving the uniformity of piezo inkjet printer.

2. Cost control and environmental protection requirements

Although the cost of UV ink is relatively high, Yuchang Industrial can reduce waste through an intelligent ink supply system (such as negative pressure ink supply), and the overall cost is 30% lower than that of traditional methods.

Environmental protection policies promote the application of water-based UV inks, and their low VOC characteristics are in line with the "dual carbon" goals, such as China's "14th Five-Year Plan"'s emphasis on green manufacturing.

四、 Future development trends

1. Intelligence and Industry 4.0 integration

CYCJET UV inkjet printers are connected to MES/ERP systems to achieve automated marking of production lines and real-time data upload. For example, the application of rewinding UV large character inkjet printers in the packaging industry has achieved deep integration with the Internet of Things.

AI visual inspection systems can automatically calibrate the quality of printing, reduce manual intervention, and improve production efficiency.

2. Expansion of emerging application areas

New energy field: The demand for marking the galvanized shell of power batteries has surged, requiring inkjet printers to have high temperature resistance and electrolyte corrosion resistance.

Medical devices: The application of galvanized sheets in medical equipment promotes the demand for UDI (unique device identification) inkjet printing, and the high definition of UV technology meets international standards.

3. Domestic substitution and global competition

CYCJET has independently developed nozzles and control systems, and the price is only 1/3-1/2 of international brands (such as Domino and Videojet), which fully reduces customer procurement costs and can meet more galvanized sheet inkjet printing needs.

The rise of manufacturing in emerging markets such as Southeast Asia and the Middle East provides opportunities for domestic UV inkjet printers to go overseas.

In short, UV online inkjet printers are becoming the core equipment for upgrading the identification of galvanized sheet industry with their technical advantages. In the future, with the deepening of intelligent and environmentally friendly needs and the expansion of emerging fields, CYCJET UV inkjet technology will further promote the galvanized sheet industry to develop in the direction of high efficiency, greenness and traceability. Enterprises need to continue to innovate in ink compatibility, cost control and intelligent integration to cope with market competition and policy challenges.

CYCJET is the brand name of Yuchang Industrial Company Limited. As a manufacturer, CYCJET have more than 20 years of experience for R& D different types of handheld inkjet printing solution, Laser printing solution, and portable marking solution, High Resolution Printing solution in Shanghai China.

Contact Person: David Guo

Telephone: +86-21-59970419 ext 8008

MOB:+86-139 1763 1707

Email: sales@cycjet.com

Web: https://cycjet.com/

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Alibaba:

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